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Question: Use the information for Kim Mills from


Use the information for Kim Mills from Problem 8.25. Now, assume that inspection occurs when units are 40 per cent complete.

Required
(a) Calculate total spoilage for conversion cost calculations.
(b) If normal spoilage is 1800 units instead of 3600, what is abnormal spoilage this period for conversion costs?
(c) List several costs and benefits from moving inspection to an earlier position in the manufacturing process.

Problem 8.25:
Kim Mills produces material for knitwear. The knit cloth is sold by the bolt. November data for its milling process follow. Beginning WIP was 20 000 units. Good units completed and transferred out during current period totalled 90 000. Ending WIP was 17 000 units. Inspection occurs at the 100 per cent stage of completion regarding conversion costs, which are incurred evenly throughout the process. Total spoilage is 7000 units. Normal spoilage is 3600 units. Direct materials are added at the beginning of the process.

Required
(a) Calculate abnormal spoilage in units.
(b) Assume that the manufacturing cost of a spoiled unit is $1000. Calculate the amount of potential savings if all spoilage were eliminated, assuming that all other costs would be unaffected.
(c) Discuss the opportunity costs of spoilage and why it might be important to require low defect rates in a manufacturing process.


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